Ceyhan Fabrication Facility was established in 1993 with a view to centralize the company’s steel structure fabrication activities. Today, the plant is capable to serve specific requirements of the projects; Refineries, Petrochemical Complexes, Power Plants, Offshore Oil and Gas Platforms, Oil Export Terminals, Bridges/Viaducts, Major Industrial Buildings, Stadiums, Port Facilities & Jetties, High Rises and Specific Steel Structures undertaken by the Group on 3 continents, with the annual prefabrication capacity over 30,000 tons for steelworks and 400,000 WDI for pipe spools. Over 280,000 tons of structural steels, pipe spools, process modules, piperacks, flare towers etc. have been fabricated as of today.
Certified facility is equipped with advanced CNC machineries and welding lines in order to secure the accuracy and high quality in production processes.
For design and drawing requirements, The Facility is in close cooperation with its sister firm TEKFEN Engineering Co., Inc. which is specialized in design and engineering of industrial plants, offshore oil and gas platforms, bridges/viaducts, stadiums and other structures by utilizing extensively up-to-date CAD/CAM with specific software such as X-Steel, Spoolgen, Etabs, MX, Prokon, Autonest, Ceasar.
The Facility is spread on an area of 160,000 m2 of which 30,000 m2 is covered production space consisting of; 9 fabrication halls, open material handling/storage areas, product laydown areas, a welder & inspector training school, managerial divisions and social facility quarter.
The Facility is equipped with full shot blast, CNC flame cutting and coping machines, plate rolling machine, sawing and drilling lines, automated plate girder manufacturing line and automated welding equipment, CNC horizontal drilling/milling machines, etc. All those machines are capable to handle the materials/steel members up to 3 m. in width. Maximum lifting capacity of the facility for a unique part is 100 tons.
The Facility employs over 1.200 skilled and well trained direct and indirect personnel at full capacity. The Plant holds the same strict Quality and HSE requirements also for its own personnel, as well as subcontractors and third parties involved in its manufacturing activities.
The Facility has a Welder & Inspector School in order to provide training and qualification of the personnel before their commencement in the production work. The qualification tests are performed under the witness of an independent Third Party company. The Training School also provides training and certification of the welders and inspectors for the Tekfen’s domestic/overseas projects, as required.
The Facility has a spacious open Stock and Dispatch Yards equipped with gantry, tower and mobile cranes suitable to lift up to 100 tons. Incoming steel plates and profiles, pipes and fittings are handled and stored to be introduced to the pre–production shop for blasting, cutting, beveling/chamfering, shearing, drilling, sawing or other initial treatments.
“Ceyhan Fabrication Facility” has a favourable location due to its proximity to the motorway and two major Mediterranean ports of Turkey, Iskenderun and Mersin, providing a significant advantage in receiving raw materials and worldwide delivery of skilfully fabricated items.
Taking responsibility for health, safety, environment and quality at all levels of the organization and complying with the related laws, decrees, regulations, standards and client’s requirements...